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Hdqupxd, Hello!==================================================================================== PMC-production planning and material control practices In November 2014, 27-28th (SH) December 2014 06-07th (Shenzhen) December 2014 20-21st (Shanghai) January 2015, 24-25th (Shenzhen) January 2015, 29-30th (Shanghai)====================================================================================Course objective: Production planning and material control (PMC) Department is an enterprise "heart" and the control over the production and materials operation dispatchingAnd Lifeline, operations and finance, logistics, information and other arteries, directly affecting the production department, production engineering, purchasing, goodsWarehouse, quality control Department, engineering development and design department, equipment, human resources and financial budget controlling, its decision of systems and processesSuccess in corporate profits. PMC and related management must therefore fully understand: material planning, requisitioning, dispatch of material, materialControl (receiving, sending and return, lent, recipe cards, etc), production planning and production control, and be familiar with using this management technology solutionsOutstanding issues, learn from PMC course plan value stream analysis of cut manufacturing costs and shortening manufacturing cycles, improving logistics processes throughLoop efficiency (turnover of inventory, capital), and customer satisfaction.Course benefits:1, the establishment of sound production and material control system, improve on-time delivery and reduce inventory costs2, forecasting and develop a reasonable short-, medium-and long-term marketing plan, reach policy objectives3, a detailed analysis of its capacity loading in advance, and establish and improve the mechanism for product data to help companies build products Process data4, pre-production of complete production schedule and weekly production plan, improve the accuracy of preparation, keep production smooth5, with production planned to do a good loss control and preparation of materials, and improve the mechanism of reduction of material loss and downtime, material work6, for timely follow up production progress and material progress, communication and coordination, shorten the production cycle, improve competitive capacity of enterpriseParticipants:Production Director, production manager, production planning, plant Director, materials supervisor, purchasing managers and related personsForms of training:Hands-on tutorials-depth analysis simulations====================================================================================Teacher: Lei WeixuIEMA International Enterprise Management Association, Senior Adviser to the ChiefThe Hong Kong Polytechnic University MBALecturer, Hong Kong Productivity CouncilUnited States Administration (AMA) authorized trainer//Shanghai/Beijing University, Tsinghua University, Sun Yat-sen University EMBA classes of guest lecturers Training forum for 2004/2005/2006/2007/2008 years was pushed as the "top ten combat trainer", perform in a large fullCorporate Vice President, 20 years of experience in production planning/materials management. Teaching/coaching over 5,020 Chinese and foreign enterprises, into Europe, theEssence of enterprises in China, Hong Kong and Taiwan, the style is vivid, humorous, explaining in layman or light into the deep, not only cases abundant, andOffers a variety of practical problem-solving tools and techniques. So far more than 67000 passengers had used their training. Once the teaching and counselling of companies, but are not limited to: Qingdao Haier, China Mobile, PetroChina and Sinopec, China Unicom, Shenzhen Huawei, midea air conditioning, Lenovo, China Southern power grid, nuclear power plant, the three gorges power station in Shenzhen, Datang Telecom, Baisha group,Guangdong electricity group, Hainan Airlines and Shanghai Hitachi/Hitachi elevator, Coca Cola, Schneider Electric switches, ocean law, Shanghai Panasonic semiConductor, Xian-Janssen Pharmaceutical, Siemens, Flextronics, Suzhou/Shanghai (Flextronics), Jabil Circuit (Jabil), BombardierHenan synear food locomotive, mengniu, Hangzhou, Nanjing, BASF, Bayer, Bosch/Changsha, Cheung Hong Kong, Dongguan VTechGroup, Canada Nortel Networks, Tyco Electronics/Casio Electronics, Shanghai Michelin or Goodyear, agile property, Mead (MeadJohnson), Pearl River beer, BBK electronics, Daikin air conditioner, gree air conditioners, Chengdu, Shanghai GM/GM-Wuling, Toyota, BMW Brilliance and Jinbei, Guangzhou Honda plant, Hainan Mazda, Zhengzhou Nissan, ZTE, BYD Auto, ChangAn Automobile, car(Pickup), several well-known companies such as ABB, Beijing.====================================================================================Course outlineFirst room: how important do sales plan/product plan coordinated plan/material interface management Product plan roles and positions---order Director/Director Production planning systems and processes determines the success company profit How important do sales plan/product plan/plan of materials structure/function Samsung scroll weekly load analysis and three-day production schedule from variable functions Midea group, continuous scrolling weekly load analysis and three-day production schedule from variable functions Schneider how important do sales plan/product plan/product plan organizational structure Product plan/material control----five functions under analysis follow up/preparation functions/dead stock prevention-------- How to build/poor planning, master production scheduling system-----level/second-level production plan Annual plan/rolling/rolling weekly/monthly plan rolling day planning and implementation Rolling monthly plans, supply balance system Huawei rolling annual/monthly/weekly/day plan preparation and implementation processes Huawei rolling monthly plans, supply balance system Extensible Markup Language instance analysis Production plan must have the professional skills and nine with five information- First-level master production planning and implementation process-APS system Secondary master production planning and implementation processes- Master production scheduling system----links command and coordination support functions Sales forecasting and production planning of cohesion and balance the production plan On time production planning VS marketing VS customer a "triple win" rule Faw-VW lock a weekly production schedule would not change control process Extensible Markup Language instance analysis Effective control was determined by a single, urgent orders, repair orders/plus order five measures (example)-----Zhongshan limited Sales forecast and master production scheduling (MPS) plan with monthly and weekly production plans/item (MRP) link flow- Ordermanagemen/APS system How important do sales forecast plan feedback/production planning and forecasting inventory control management Man Wah furniture orders plan to fine-tune the process system and balance the production plan System level, master production scheduling, supply balances-Shanghai medical products company- How important do sales plan sales forecast processes/process-sales planning process/capacity planning/production planning process Production planning control mode-rolling planning system/push expectations (push)/pull production control system (pull) Production control system Product sales strategy decision not to five plan (how important do sales plan/product plan/plan/procurement plan of materials/inventory plan) Case analysis of Shenzhen Huawei exquisite project management manual- Second, how important do sales plan---order management-/production planning and control processes (including project plan) How important do sales forecast plan/master production scheduling (MPS), with month/week all process controlling seven ways---lecturer/student reviews of a company Field diagnosis Through market surveys/feedback improve the forecast accuracy of three approaches Shanghai Michelin area how important do sales forecasting system of plan formulation and implementation processes Emerson area how important do sales offices how important do sales forecasting system of plan formulation and implementation processes Improve writing how important do sales forecast plan developing accuracy six steps Tyco Electronics, how important do sales forecast plan the preparation of six steps to Extensible Markup Language instance analysis Scrolling how important do sales forecast plan to fine-tune system reduce forecast inventory cost analysis Qingdao Haier products project plan overall program control flow analysis – order Extensible Markup Language instance management Suzhou Siemens month/week/day project planning timing coordination process Extensible Markup Language instance---MIS system Suzhou Siemens project planning timing system Extensible Markup Language instance analysis Foxconn ERP-SAP/R3 case studies---order a system master production scheduling process management Daikin air conditioner (Japanese company) plan control Extensible Markup Language instance of----MES system Qingdao Haier month/week/day project co-ordinating process Extensible Markup Language instance analysis of----MES systems Foxconn technology group (Taiwan) company's monthly analysis of rolling load capacity/production plan can not be changed for three days of rolling load capacity Analysis of the Extensible Markup Language instance analysis Suzhou Siemens production plan (led) three-day production schedule change analysis of rolling load capacity analysis of Extensible Markup Language instance JIT production mechanisms to address the order through frequent changes in three ways--Production plan change management SHUNDE midea household group was determined by a single, urgent order, single/single/supplement product emergency control plan process Extensible Markup Language instance analysis – Production plan change management Philips spike single/the urgent emergency plan case study-Production plan change control process management Philips week scrapping all process control case studyMaster production schedule at the third level/second-level production plan----order delivery progress control management Shortened product life cycle processes – lead time reduction? Siemens product cycles shortening process value stream case study Shortened product cycles in a company computer systems (UF) processes the main interface examples Monthly and weekly production plans to institutionalize continuous analysis of rolling load capacity A well-known Chinese company master scheduling planned load of 13 monthly basis A well-known Chinese company nine three-day production schedule load analysis based on Weekly production schedule, contents and preparation of exercise---- Monthly/weekly planning schedule table develop and implement key walkthrough – a company with five orders monthly and weekly production plan and scheduling form Developing case walkthrough Analysis of seven elements---human/machine load capacity load load ... ... A parts company in Guangzhou two thousand seven-fourths per month to load video files analysis Capacity load analysis case-----Guangzhou auto parts company Three stages of production progress monitoring---//after prior-information application in production management 5.1 How do I analyze data----MIS system 5.2 past---Dongguan production data acquisition system monitoring plan and schedule a company MES system 5.3 use LED/bar-code synchronization monitoring production progress real shows---in the management Communication processing production problems-the eight improvement measures (NCR goods management) Marketing reasons and countermeasures of disorder – cross-sectoral production progress control seven steps Philips (Shanghai) all sectors exceptions work/departments output loss of case analysis--------manufacturing performance management /Efficiency the efficiency of a company's production capacity in China table analysis-------production performance management Depth cases: a well-known Chinese company produces a plan departments control process (46 pages) Forth room logistics plans to follow up with stock control Logistics planning process----seven steps a company trainee diagnostic (students interact with the instructor reviews) Products, short delivery/purchase cycle logistics planning process Process to shorten the supplier's lead time of work on a regular basis-the Real Lead time monitoring Material procurement cycles longer, purchase plan (PR) process---Reorder Point management Determined, urgent order, fill Bill/plus/product plan emergency update material planning process analysis Siemens ERP-SAP/R3 RUN-MRP flow analysis of main interface Beijing Normal Order/CONSIGNMENT/VMI/JIT/Buffer a company Control the four purchasing workflow Mitsubishi Motor (Guangzhou) Limited (wholly in Europe), purchase order management process ERP-SAP/R3 system main interface case study- 1. supplier delivery control top ten – lead time reduction? 2. procurement of three form/delivery follow up monitoring tools Flextronics (us information) in the procurement of material under analysis follow up table Extensible Markup Language instance analysis Gree air conditioners posted by mining material prevent owes table case/ Lenovo purchase stock align table example One of the world 500 strong industries (United States information) posted by studying material tracking sheet case – mining Jabil Circuit A well-known Chinese appliances 營 corporate material queries/ERP-ORACLE system to follow up the main interface examples Material shortage causes eight and seven kinds of preventive measures Items received/sent/BU/borrow/return/exchange/stock control processes Beautiful material incoming/outgoing/fill/back/debit/check/change control process Items received/sent/BU/borrow/return/exchange/document management and reduce process-----account agreement Materials management complement 14 flow – warehouse management 3. 1 materials management essence of three blind spots and eight death – – Flextronics (Flextronics), American information company for the prevention System examples 3. 2 engineering change in a material flow analysis 3. Mazda 3 Faw feeding/loss control case studies--reduced circulation cost 3.4 operational planning five measures for warehousing and distribution 1 establishment of data distribution time/place 2 perfect distribution center 3 distribution plan 4 distribution tools, proper configuration of the 5 delivery operation techniques VTech warehousing process Extensible Markup Language instance analysis of overall programme delivery control – stock control inventory management In predicting how important do sales forecasts under the conditions to avoid purchasing inventory upgrade workflow Qingdao Haier company's demand forecast and inventory control process Extensible Markup Language instance analysis TCL forward purchasing inventory mode examples---lean long time overseas materials procurement Safety stock VS stock VS highest. minimum inventory definition Three safety stock setting method control method-ABC warehouse management Schneider Electric control method of Qi ABC Extensible Markup Language instance analysis Inventory according to Dan Wang Crest adjusting method ABB adjusted according to Dan Wang Crest stock three-phased Extensible Markup Language instance analysis Using bar codes and electronic data exchange with suppliers (EDI) methods to decrease inventory Inventory method of reducing the big five Nine major stock indices management/evaluation Quantitative calculation of inventory turnover The way to increase inventory turns Lenovo material flow rate of feed speed/velocity/examples Through onsite Diagnostics company inventory stock status using the six trainees----control mode sets the appropriate inventory management method to reduce Extracorporeal circulation cost Through supply chain management control: MOQ/supplier requirements less demand for qualified circulation cost inventory A well-known telecommunication company through the break to achieve "zero inventory" storyEpilogue: shout-pierce the window paperLearning/excited for two days, back to the company ... ... Combined with the company's actual situation-Issued through the student's work experience – share experiences/reviews/instructor reviewsPractice using the five steps ====================================================================================Tuition fee: 3800 RMB/person, 5800 Yuan/2 (handouts, refreshments, lunch, invoices, etc)Your reliable partner in:------------------------------------------Lai Yuan business consultants limitedCountry: 4008,899,628East: 021--51
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